'The Music Room'
ShermanAudio Geek Zone
Back in late 1995 before I built my Mullard 5-20's
I called Cary Audio to order some PIO Caps (Sprague Vitamin Q's)
Ther transferred my call to their Kits and Parts branch (now defunct)
"Audio Electronics Supply"
The person on the call, also mailed me a package of brochures with the Sprague's
So I scanned these for posterity & also for technical reference
You can see that my amps were inspired by looking at these brochures
and drooling all over their website.
I have also included links to these products when I find them.
Cary Audio 1995 Product Line Brochures
Retail Price List 1995
SLI-30 - https://ente.limmat.ch/ftp/pub/doc/audio/cary/
Look at what Cary Audio offer today, sweet stuff.
On the subject of Headphones here I am at Capital Audio Festival circa 2016-17
This was at the Silver Spring Sheraton Hotel
I got some great LP's and heard some amazing systems
MY BOOMER SELFIE
There is a complete area in audio, that is focused on Headphones
A complete new line of Headphone specific amplification products has also hit the market
I haven't gone in this direction myself, but plan to explore some of this cool stuff
The photo above was from Capital Audio Fest at the Sheraton Hotel some years back
I enjoy my AKG K45's and their "Studio Reference" sonics
My first AKG were the K240's and were a better than the K45's
But I gifted my 240's to a friend as a Birthday gift, He was not impressed
We do have different tastes in sound and music, so I figured He would be on the fence
Hey after all my favorite legacy Headphone were the Koss Pro3AAA
Those were heavy and had the beef in the 70's, with the spiral cord and soft ear pads
BTW... I cannot stand putting buds into my ears, unless they are hearing aids.... :)
AKG's have a good all around sound, from the low octaves to the highest
Everything in place, no boom, no colorations
Accuracy and timbre, in perfect harmony
If you are a music lover, give these AKG 240's a spin, the K45's are also a bargain
Perfectly layered and clear Highs', Mid's and the Bass is articulated (no boom or bother)
If you are into Sound Effects, there are other types of Headphones
that will deliver fireworks the industry has developed products to address
Just like Bose Sound has a market, Headphones come in all kinds of shapes and sounds
Like Tennis Shoes, people are different so there are models to suit every occasion and music genre
AKG K240 Studio
Not quite the K240's but for $45 everything in also place, and no boom, perfectly articulated Bass.
I listened to every Headphone in the store from the low of the low to the highest priced models.
But none of them had the value of the K52. And if you have them stolen, the hole in the wallet is not as deep
Here we have a budget model with good accuracy and timbre, perfect for late night listening
TubeDate Log Entry 6/13/21
So how is the NC-30 NeoClassic30 performing?
So far flawless according to my Guitar mentor.
I am today staring down a relocation from Virginia to New York.
So until Winter, I won't have any real time for my Hobby.
But I am sitting down in my family room now and enjoying music.
I love to stream SOMA FM, and my favorite SOMA channel is Groove Salad.
The non-classic version is better, as music is fresher.
But the classic Groove Salad takes me back to 2010 when I tuned-in to SOMA FM.
Now I do have some news to report on my ST-35 Stereo Amplifier.
I am glad to say that unless you have ever heard a Dynaco ST-35
with a 5AR4 Tube rectifier in the Power Supply,
You have never experienced how musical the ST-35 really is.
I call mine an SA-35 (ShermanAudio-35)
The EL84/6BQ5 is a Hi-Fi magician Tube.
It is both delicate and sweet, extended and layered.
I have a particular preference for Vacuum Tube rectifiers
and how they have synergy with Tube Circuits.
If I had one word to describe Vacuum Tube Power supplies
Sound = Holographic
Performance = Elastic
Family room on 7/20/21 prior to moving
Aikido Preamp & upgraded 5Y3 Dual Choke 300V Power Supply
Panasonic 52" Plasma TV (Line Out) - Input1
Marantz DVD/BluRay - Input2
ZU Druid MKIV Tokyo Frost 2008
Zu IBIS 6ft Pair Speaker Cables
Amplifiers are my Mullard 5-20 Monoblocks
Interconnects a mix of Vampire, Audioquest, & Nordost
A final set prior to vacating my Virginia house
This is another close of a chapter and an adventure in New York
New York, here I come, ready or not
One last listen to my Aurora amp with "Black Metal Tubes" prior the "de-tubing"
On the right, Esinkin Bluetooth adapter (amazon.com) straight into the amp using RCA's
Speakers are my old Bose 301 - 1977's while enjoying SOMA FM & also TIDAL
Relaxing, while boxing up tubes and wrapping up Audio Cables
I plan to give the amp a complete color makeover in New York
Remove all tubes, masking tape all controls, inputs and sockets
then paint the whole amp a single color
TubeDate Log Entry 4/6/21
So what's been happening in the ShermanAudio DIY space?
COVID Pandemic, worked wonders to zap my procrastination
The pandemic was like breathing room, space, a throwback to the 70's when folks were slower
I put my Smartphone down, got off the Sofa and started walking 3 to 4 miles each day
The fresh air and the sounds of nature
This may not be what anyone would expect of Me the Geek Music Lover.
Yet I do not listen to music while walking, I find it distracting
I listen to my surroundings and concentrate on my breathing and my surroundings
Over the last 5 month's, I have walked the equivalent of 230+ miles
Being more active than 48.6% of the users, calculated by the PACER application
Health is something that many take for granted
But we as a people should get up off the Sofa and start to walk
Getting outside, walking in your local parks, tracks or trails
Fresh air and Sun, the ultimate recipe for a calm body and mind
Hammond 272FX and 5AR4 Rectifier
This most classic 12DW7/EL84 amp
It is now "the sonic universe", laid back and detailed
The chassis was an EBay score from 2011
If I was to recommend a Tube Amp to a newcomer
the EL84/6BQ5 is Music, I cannot say more.
I was always intrigued and thinking about Dynaco, and how Dynaco offered remarkable Tube designs, and Kits in the days when folks built stuff and purchased parts.
Enthusiastic people made lots of wiring errors, while the average USA A.C. voltage mains was 115VAC < Mains < 117VAC, almost never peaking beyond 120VAC.
So I had a realization that having re-created at least 2 Dynaco products myself: ST-35 and MK3's I needed to make my ST-35 better, but how?
Folks, the days of 110-115VAC are gone, and I mean just adios.
Of course, our Electrical Utility prefer to boost their sending end voltage a bit, to lower P loss = (I)2 * R losses, cut down on power loss by heat, lose less on the generating end through the transmission lines. Makes sense.... but they are not concerned about our old Tube amps... this is where it gets interesting.
Caveat: the following below is not relevant for "Regulated DC Power Supplies", but is a concern for "Un-Regulated" Tube Amp Power supplies, and also some old Solid State Organ Amplifiers (Wurlitzer's, etc.) that actually operate Solid State with no DC supply regulation, yet a few modern Solid State designers also do this.
The Power Supply is the engine room of any component or appliance, just as the Drums and the Bass are the engine room of any music ensemble.
The Power Supply sets the stage, just like a V4 vs. V8 Engine, a proper Power Supply allows rectified DC voltages to settle into ideal circuit conditions at worst case.
This is called the Q or quiescent state of a electronic circuit (College stuff).
By this I mean that I design all of my amps to plug into 125VAC with no worries.
If you can plug your Cathode Biased amp into 125 VAC and it does not wear out the tubes, that is the trademark of a designer/builder who knows how to make things last longer.
I still read old amplifiers nameplates that say: 115-125 VAC.
Plug any old period ST-70 or ST-35 amp directly into a 125VAC outlet and it will run HOT. Often the standing current through the power tubes is above the maximum and the plate dissipation may be over the limit.
On the subject of Tube Amp power supplies, I plan to publish a book soon on the craft of DIY Audio and thoughts of my own Transformer Winding operation comes to life.....
So..... let's get back to the matter at hand, Power Supplies for Tube Amps
I will explain below in words and mathematics, as my diagnosis of a common condition that can affect vintage amps and preamps.
And why does this even matter to mention, well it is like human Hypertension, and I know as I have this medical condition since I was a teenager.
Vintage Tube Hypertension Syndrome
This is the silent Tube Killer, but why Sherman, why do you say this and most Audio Forums disagree?
Why do people come at you with hate and derision when you try to explain Science?
Answer: my Pro-Bono Webpages are my refuge. I am a Science refugee and avoid the world of beliefs and hobby dogma.
I treat all subjects with tons of detail, and mathematical fact. Even at my job I am responsible for minute technical details that can have a catastrophic result if glossed-over.
But again, as I think this is very important to the Vintage Tube Amp Equipment enthusiast (especially on old Tube Power Amps), I will go into electrical jargon, a language that is like learning a new roadmap.
While most of the folks on Audio Forums have great interest, but no idea or 'feel' for what is happening inside their old amps, I hope this will help them understand why their power tubes seem not to last more than a few month's.
So what I am to explain here, relates to all of the precious ST-70's, ST-35's, Mk4's and Mk3 Dynaco's, Scott's, Fisher's, EICOS's, Marantz's, Pioneer's, Sansui's, Kenwood's, Grundig's, McIntosh, Luxman's. etc. Any old 1950's to 1970's Tube Amp may have Hypertension.
When Paleo-Tube units are suddenly transported from 1960 to >> 2021, and operated in "their an all original condition", they are being plugged into an electrical socket that is often (not always) much too high in AC mains voltage.
The happy days of no Internet and No Cell Phones, carbon paper & typewriters, those days are long gone.
Our power grid today often measures greater than 120 VAC RMS, and this can lead to slowly frying out old Tube Amps, and also over heating power transformers and sending filaments into over-voltage.
I think my worst ever case of hypertension was the pair of Stromberg Carlson AR-411.
Those amps would immediately boost of to almost 430 DC volts and they were not intended for more than 370 volts DC.
The confusion that sets in when a bottom cover is pulled off and one is just staring at all those parts, who can blame people for not understanding.
Hey even Eddie VanHalen (RIP), knew about Tube amps and Variacs.... Eddie got that Brown-Sound.
I think that there is no single hobby that has so many interested people, but totally confused by electrical theory.
People still say 110VAC !!!
This is ancient history folks.
The last time 110VAC was coming out of a US outlet was probably 1965 or earlier.
Not even the Motorcycle and Auto restoration folks get into so many bizarre and unique conversations on Forums, hey a Brake Pad is just that, a Sway bar is just that.
But in the electrical realm, people come up with some really creative ideas, not so much science involved but lots of weird conversations and arguments.
You never read about someone saying that Wafer Thin Rice Paper Tubing on Brake Lines makes braking better, you can actually feel the brake pedal more?
And when things really get strange is room treatments and all of the things to make a music room sound better with equipment.
One shaman was selling Battery Powered Clocks to improve the sound in a room (Machina Dynamica).
This is just too bizarre for me. Room treatments are absolutely essential, when done right.
But all of this, makes this stay-at-home hobby good for keeping Men from Bars and the stray things Wives hate... :)
But you do have people claiming so much stuff on Audio Forums, that is borders on the George Carlin level, some insanity mixed with a touch of righteousness, just the right medicine for a soldering session on a kilo buck amp just to upgrade a few special parts that make aosolutely NO SONIC DIFFERENCE and have degraded the vaule of the amplifier. If it is not broken, please leave it alone. The difference between a $1.00 Capacitor and a $100 Capacitor often requires a $5000 amplifier to be able to hear a difference, enough to warrant a change.
I come from the opposite school, "If it is not broken, don't fix it".
This Sherman learned the hard way, years of Electrical Engineering examinations, literally thousands of hand Calculations and I graduated before students even had Laptops.
I used the very first 5-1/4" floppies at Motorola just as I walked out into this Kraftwerk like world, full of computers and big hair. The Summer of 1986 and the eighties with MTV were on our SHARP Transistor Color TV. People in the 70's even built Color TV's from Heathkits, I found that quite extreme even in the 70's and 80's.
So yes, I did code my TI-58C to pass my Chemistry examinations, I put all of the Alkaline and Acid formulas for Ph, kPa, etc. formulas on my TI, worked well that TI, but the HP 41 was a much better Calculator with RPN notation. My then Girlfriend Elaine, would laugh at my TI58C and flaunt her HP41C, oh well, broke and horny I was.
So what I am sharing here does matter, and there are 30+ years of reasons why I think what we do to improve old tube amps is important for the love of using classic electronics in this New Age.
Not just only for safety, but for the sake of high fidelity, and here is my story on this silent killer; Vintage Tube Amp Hypertension.
A PRIMER ON 2021 RESIDENTIAL POWER & HOW IT RELATES TO VINTAGE TUBE EQUIPMENT
Maybe on a Hot Summer Day, when the Power Grid is totally loaded with thousands HVAC's units cranking out Cold in your neighborhood homes, our AC Power may just dip down to 117 VAC RMS, maybe even 115 VAC in an extreme heat case of 100F degree days.
This here is a concept many people don't understand, how voltage rises and falls when a circuit loads a Transformer and Un-Regulated Power Supply, and this fact is the underlying corrective action needed to ease Tube Amp Hypertension Syndrome.
Transformers inherently have passive regulation, and by design they have a max and min loading specification based on a primary voltage.
Most people think that a Transformer maintains the voltage independent of loading, false. When a circuit loads a transformer the current will rise and the voltage will drop a bit. Active regulation uses external components to maintain a steady DC voltage, but this is a different design.
What I am describing here is not an intuitive fact, but so many people are unaware that their 1975 Dynaco ST-70 is suffering from 123 Volts.
AC Transformers have two important specs out of many;
Full Load and No Load AC voltages.
Old (and still some New) Plate and Filament transformers were designed and wound for an AC primary mains voltage standard of 115VAC or 117VAC.
So when you have one of these, you need to compensate on the secondary of the transformer, to control the rectified DC voltage to the target value. Just as well the ASC Filament voltages can be higher than 10% over nominal, and tubes can wear our at a faster rate when they are powered with jacked-up filament voltage
People, the 120VAC Primary Standard (if there was ever one) wasn't any part of any manufacturer until maybe the mid to late 90's.
And people today still say "110VAC" and "220 VAC".... this is so passť.
Folks, the last time AC voltage measured 110VAC was probably when Frank Sinatra was alive and well in his early career and homes lacked Safety Grounds or Polarization HOT and RETURN orientation on their AC outlets and plugs.
So when you just plug a Vintage Tube Amp Power Transformer Primary to 120VAC - 125 VAC RMS, the secondary voltages are almost always, immediately higher, and sometimes dramatically higher.
The old Power Transformer will heat up, and stress out, and the tubes, to the point where the equipment can run super hot and the plates on the power tubes start to glow red. Sometimes you can feel a slight physical vibration from the stress on the Power Transformer. The filaments can look more like lightbulbs than the deep orange glow.
Now there are exceptions, but believe me, 8/10 old amps that have been on my workbench break out into a hard sweat when connected to 120 VAC.
And being the "tube-whisperer" I am, I can see and feel the pain, just by visual and audible inspection.
I can tell when an old amp is struggling, and can hear it in the way it plays music. I will measure the DC voltage on the first power supply capacitor and like a Doctor taking your Blood Pressure, I can tell if there is trouble ahead.
Stressed-out Tube Amps and Preamps lack "air", they can sound mechanical, lifeless, dry and often stiff.
There can also be 120Hz ripple Buzzzzz on the speakers a few decibels higher than you would like as the Power Transformer is delivering more voltage than needed.
I know descriptions of sound are weird, but this is the best I can to convey audio into words.
Basic of Transformer Formula #1
'subscripts' [p = primary], [s = secondary]
Vp/Vs = Is/Ip
Here we have the most basic of Transformer formulas, it describes an "inverse" relationship between Voltage and Current.
The primary and the secondary AC voltages through a Power Transformer always have an inverse relationship between their Voltages and Currents.
And in case you did not realize, and many folks do not, Transformers do not work with DC, Transformers work only with AC.
Why, just pick up a book, google it and start to read.
When a reporter asked Elon Musk on how He learned about Rocket Science; Elon responded "I read alot of books"
The only slight twist in the application of magnetic inductance and reluctance are power supply DC smoothing Inductors (a.k.a. Chokes).
Inductors pass DC current while "choking" or smoothing out rectifier AC 120Hz ripple. This is the Law of Superposition, one of the most basic concepts in understanding circuits, look it up, it explains lots of things.
So in simple layman's terms, the way that a Transformer operates, it converts smaller voltages into higher voltages, and vice-versa, and the same for currents.
Another very important learning item is to beat the heck out of Voltage and Current theory and really understand each one to the point where you can take a White Board and explain them.
So with Transformers, we have a combination of voltages and currents flowing in the Primary and the Secondary.
The convention is that the Primary is the side that connects to the AC socket, and the Secondary is the side that connects to your Power Supply Rectifier, and Tube Filaments.
This formula, when applied, produces the results that explain how Vintage Tube Amp Hypertension comes into being.
Just do some basic math, enter three out of the four variables and solve for the missing one. Then after writing these values down, increase the primary Voltage from 120VAC to 123.5 VAC and calculate the AC voltage on the High Voltage Winding and also the Filament Windings, bingo, you just have the first concept of how a Transformer "transforms" Voltage and Current.
Now with a Vp of 120VAC, as in a modern Tube Amp Transformer, Secondary HV Voltages are typically higher, per design and the Filaments are orders of magnitude lower.
Just as a practical example "Solid State" Amps go the other way, these amps use Secondary Vs. Voltages in the 20 to 60 Volt range, even as high as 100Volts. Transistors rarely need very high DC voltages across their P-N-P, N-P-N, or N/P doped Source to Drain Silicon of FETS and MOSFETS.
So when we increase primary AC voltage into an un-regulated and rectified AC to DC Power Supply, this creates a permanent "BOOST" and is always measurable on the Secondary, and often, this is not good news for the Amp and the Tubes.
The solution to this problem is simple, but almost none of the classic manufacturers did this simple fix, just wind the Power Transformer primary for the "worst-case" primary voltage of 125 VAC.
This way the equipment can be plugged into any duplex outlet and be happy.
This is how I DESIGN all of my equipment and power supplies. I baseline the operation on the worst case scenario.
Then I compensate when I have a Plate and Filament Transformer that has a 115/117 VAC primary, so that the rest of the circuits can work when slammed with 125 VAC. It can be done, it just takes some extra math and empirical testing to "park" the Un-Regulated Power Supply in the "neutral zone", Spock states: This is logical.
The exception here, is when the Output of the Rectifier is connected to a filtered input of a Regulator Circuit. The AC wall voltage can go up and down quite a bit, while the Regulator Circuit keeps the DC output rock-steady.
BUT 98% of old Tube Amps do not have DC Regulation. In rare cases as in the Grommes and Leslies, the Pentode Screen voltage is regulated through a Gas Regulator Tube, this lowers distortion, and is a cool thing.
Look it up, I think the amp is a Grommes 260 and the Leslies are the 122/147 Models, they use Tube Gas regulators.
Now about wire gauge.
The "gauge" or the wire thickness of Plate and Filament Transformers for Tube Amps, is usually made of Primary wires that are "thinner" and Secondary Filament wires that are "thicker", generally speaking. The High Voltage section is typically thin wire.
Practical example: How do you think Power Companies send massive amounts of MVA Power through those Short, Medium or Long Power Transmission Lines that cross our lands.
The power company generates AC voltage at approx. 12.5 Kilovolts (Nuclear, Coal, Oil, Hydro, etc.) by spinning turbine generators.
Then they rely on huge massive Power Transformers to"Boost" the Sending End Voltage to basically "Lower the Current" across the Transmission System.
Hey our Transformer formula in action again!
This is how you pay for Power, you receive over the wires that are no thicker than your arm, that carry 250 Kilovolts, then get stepped-down to the split-phase 240 Volts AC that then splits out in your ASC breaker panel into two 120VAC rails. This is another great subject to learn about. How to properly understand the role of each wire that connects to your Duplex Outlet. You would be amazed at how many people will take a Vintage Tube amp, damage the unit by installing an IEC socket and then connecting the Safety Ground to the chassis.
Historical note: AC vs. DC was a huge fight between Edison (DC) and Tesla/Westinghouse (AC). Edison preached DC Power Transmission, Tesla was a fan of AC Power Transmission, and we all know who won that battle. The reasons why are key to understanding Electricity and knowing cool things.
Now, we will discuss the Filament windings, then the High Voltage windings (often called Sections).
The typical Tube Amp Power Transformer has a HV Section from 200 to 800 Volts (it can be 2 wire or 3 wire known as Center Tapped) AC, 6.3 Volts AC (also 2 or 3 wires), and 5 Volts AC (same, these can also have a third wire).
The center tap wire on a 6.3 VAC filament section is of great benefit for Tube Amps and Preamps. It allows the 6.3 and or 12.6 VAC Filament Section to be connected to DC Ground. This allows the reduction of Common Mode noise and also, if necessary allows a simple means to "float the filaments" with DC voltage on Totem Pole Tube Gain Circuits. This is yet another little piece of knowledge, remember the Law of Superposition? Hard at work again here. Look it up, it is a cool piece of information.
Manufacturers also make have some different sections if they design for DC on the tube filaments, and this is more common on Tube Preamps, to have a 12.6 Volt AC section, or maybe a 20VAC section (as in the Scott LC-21). These can be rectified and produce DC for the Preamp Tube Filaments, it lowers noise. But... at the price or the polarization of the filaments, causing them to wear out 10% faster. This is another curious aspect of Tube Filaments operating on DC current. Look it up, another small piece of Tube wisdom. A philosopher once said "seek and you shall find", in my Spanish "el que busca, encuentra".
Enough on Filaments, only to close this out by stating that you want to avoid over dimensioning Tube Filament Transformer sections.
If you need 3 amps of AC filament current at 6.3 VAC, get a 3 ampere, 6.3 VAC section. Headroom works against parking your tubes at the proper quiescent AC filament voltage. If you believe that a 6 ampere, 6.3 VAC filament section will work better with a 3 ampere load, think again. This is a very important DIY tip that took me years to learn through the school of hard-knocks!
Now lets talk about the High Voltage part, that is probably where most of the Hypertension issues manifest themselves.
The HV DC current (milliamperes of AC) are produced from across the High Voltage Plate Winding section on the secondary and will almost always have somewhat thin wires, as the gauges required for 250 to 500 Volts AC at milliamps of current are thinner than Filament wires, and usually the case rather than the exception. Unless the Secondary HV winding is providing more than 350 milliamps or greater, unusual for any Tube Amp, save for the Dynaco MK6 with defunct 8417 Power Tubes R.I.P.
Now, we move on to winding ratios and the formula, also important as it allows one to determine an un-labeled Power Transformer winding ratio, and also the impedances of any "mystery" Output transformer, such as a rare Output Transformer with "no labeling" that you are salivating to use on a DIY application. Output Transformers are the most critical component in a Push Pull Transformer Coupled amp, but that is a subject I discuss in other parts of my website.
Basic Transformer Formula #2
Vp/Vs = N1/N2
Where V = Voltage, N = Turns
Note: A "Turn" is counted as one 360 degree winding across a laminated transformer or toroidal magnetic core.
We also have an impedance "version" of this type of formula that allows one to use a Sine Wave Signal Generator, plus an Oscilloscope, to empirically work-out the "Primary and Secondary" impedances of Output Transformers when they are not published or labeled. The Power Rating is calculated from the size of the core itself, that is more involved, and I will not go into that interesting tangent.
Basic Transformer Formula #3
But I diverge here, as an Electrical Engineer I have these formulas burned into my mind, after all, 35 years of Engineering does that, it makes us Geeks start from the basics in College, and then, apply the heck out of these in the real world.
The Tube Whisperer believes that any Wise man, armed with the knowledge of Mathematics, can always understand Matter, Space and Time through Science.
Now we discuss the High Voltage secondary Power Transformer section further and how this can get boosted and hurt your Tubes.
In most Tube Amp Power transformers, the secondary HV plate winding voltages are greater than the primary voltage, or equal to (e.g.. maybe for voltage doubler applications?) look this up, there are also ways to triple the voltages. The penalty is that it halves or thirds the current capacity...
Hence and this is all a mathematical thing, when you take a ratio of Primary to Secondary windings and work some numbers, the design center voltages on a Power Transformer will have two values given;
No Load = the resulting AC voltage measured when the transformer section is not connected to anything.
Full Load = the resulting AC voltage measured when the transformer section is delivering the full rated current.
I previously stated that the key to good and safe "Un-regulated" Tube Power Supply design, is to always load Tube Filaments @ no less than 80% of the Full Load Current rating, or ideally, at the published Full Load specification. DIY tip!
This is a Audio Rodent belief that if you use a 6 amp Transformer on a 1 amp Filament Load is better.
Here the unlikely reality that goes against the "tweaker mentality" and gets well meaning DIY enthusiasts into Tube Hypertension, if you paid for 3 amps AC, you need to use the 3 amps AC. More here, is never better for Tube Filaments.
Now this is not the case on the High Voltage section, here we need to consider 'headroom' as part of the normal load and operation, this goes with the Tweaker Mentality, part of the laws of chance and assumptions.
Now loading a HV AC Transformer secondary to 100% will result is a Power Supply that does not sound good, there is no margin, and the DC High Voltage will experience sags. Voltage sagging is something we want to avoid in HiFi Tube Amps, but may be a interesting "tone-affecting" feature in a Tube Guitar/Bass amp.
The HV section that creates the 200 to 525 Volts DC after it is rectified, is usually happy at 65 to 75% of full load. It is never a wise design and load the HV High Voltage Transformer Section at full load, this means Heat, Trouble and Voltage Sag.
Again the High Voltage section requires "headroom" to properly give your amplifier or preamplifier the necessary steady state DC voltages that the tubes require and keep the Power Transformer from overheating. Keeps the Plate Voltages steady from wandering when the tubes crank up Also Sprach Zarathustra!!
Now if you end up with too much DC voltage, you have either "over-dimensioned" the Power Transformer Secondary HV section capacity, or need to drop some of the extra DC volts across a DC Choke, or Power Resistor or both.
If you have to drop more than 30 to 50 Volts, you probably need to re-think your HV design. But I digress, as I am talking about Tube Amp Design here, and I want to explain Tube Amp Hypertension, and this is not really about how to size a Power Transformer. I am working on my first Tube Amp Book, to be published in 2022-2023 to take people who want to get into building amps to the level they need to enjoy good results.
My knowledge is so useful, to be able to follow what happens in Vintage Amps operating at 125 VAC that I included this here as something good to know. When you decide to build DIY, this is all critical information.
So.. about the Filaments again...
The AC voltage to your precious and expensive NOS Telefunken or Bugle Boy Tube Filaments, should settle near the 6.3VAC or 12.6VAC, and stay at or within a +/- 5% value, you are fine, and your $wallet$ is safe.
This is quite straightforward for modern current production units and almost always taken care of by the designer.
But, on a Vintage Power Transformer, it can, when a 115VAC Primary is connected to 120-125VAC significantly boost all of the AC secondary voltages, not only to the tube filaments, but the HV section as well, causing overheating, super hot tubes, filaments that look like small light bulbs, tubes making noises as they heat-up into "over-heat" steady state. These are all the tell-tale signs of discolored artwork lettering on Tubes.
If your tube amp filaments are providing illumination to a dark room, something is off and wrong.
Folks these are filaments, not Light Bulbs, although they are very similar in their fundamental design.
When over-heated, some Power Tube lettering will change color from Red to Orange.
As in JJ Tube lettering, and I love how JJ's sound BTW, they are probably the best value in tubes today.
The other acid test of Vintage Tube Amp Hypertension diagnosis is to allow your Vintage Tube Amplifier or Preamplifier a warm-up time of 15 to 30 minutes.
Then, try to hold the palm of your "bare hand" on the top of the Power Transformer.
If you cannot hold your hand there for at least 10 seconds, without pain, you are killing your tubes and making the tube sellers very, very happy people.
You are probably in that Frequent Buyer Program, funded by Audio Forums and have a great solid "return customer" profile and likely complaining that tubes just don't last.
Not to even mention those tired and worn out Electrolytic Capacitors that you just cannot get yourself to update as you fear that your equipment will lose value, ridiculous indeed.
That expensive $45.00 Metal Can FP type Electrolytic replacement capacitor that you cannot afford, and is sorely needed by that "Un-Molested" equipment.
We now have a safety situation of a 35 to 75 and even 80 year old Power Supply capacitor that is dry of Electrolyte. And this Capacitor is now operating at or above it's maximum DC voltage rating, and drawing DC current, and may blow a fuse, if you are lucky. Any Metal Can cap should never get even the slightest warm. If that Metal can cap is warm, it is leaking and drawing DC from the HV Power supply.
Unbeknownst to most, there is also Vintage Equipment "High Voltage Electrolytic and Coupling Capacitor "current creep" that does melt Power Transformer Secondary HV windings before any fuse will blow.
So make sure that you stop belief systems, and break out a calculator and a notepad. Stop believing those Forum rodents and shy away from Ebay sellers who flaunt the "Unmolested equipment" narrative, they are, literally, playing with Fire.
Using "Un-Molested" Vintage Tube gear is a sure way to accomplish and achieve failure, while never, ever enjoying the full sonic potential of a 100% restored Vintage Amplifier or Preamplifier.
Imagine the Car restoration people driving their old cars with the most minimal change, they would be driving an Un-Molested 57' Chevy, happy that the car is all original except for the Battery. Then one day, the brakes fail and they crash. Was the value of this vehicle different when restored? Absolutely.
But the Vintage Tube Amp hobby is full of delusion, and the manifestation of this has a name, and this name is "Un-molested".
Old stuff sounds old, old parts are beyond lifespan, and old solder connections can behave like Low Pass Filters - (LPF), cutting off precious high frequencies, delivering that vintage muddy, old, idiosyncratic tube sound that hundreds of Dynaco PAS users seem to enjoy? I just really don't get this.
I can totally understand paying for a 100% original PAS2/3 Preamplifier to put on a shelf and not use it. To own as an antique, not to be operated. This is where "Un-Molested" makes total sense. In museums and large collections of non-operations electronics. This is a cool thing, just don't dare to plug them in a turn them on.
Every time I see those Ebay photos of Vintage equipment, old capacitors, old carbon resistors and the Green Selenium Rectifiers, I just shake my head. I just cannot understand how people will pay $800 for an Un-Molested Preamp when a fully and lovingly restored unit loses all value, no bids!
The bizarre world of belief and perception hard at work for collectors and well meaning but confused buyers.
You cannot even start to believe me until you actually take any 100% stock original amp and test it.
Yes, Test Equipment, that inconvenient part of the perception game, that calls on fools at the worst possible moments when smoke gets in your eyes, tube amp smoke that is, not the song. Although it may happen simultaneously!
Ever wonder how that "Un-Molested" group of Vintage Hi-Fi lovers, may never hear the full potential of their vintage gear, as they lust after that fuzzy, soft, rolled-off sound. They even start to get used to bad sound, and when they hear a restored amp with new tubes, they claim it sounds "strident", "bright", "like Solid State", well this is called High Fidelity.
In the realm of "Un-Molested" Vintage Equipment we have here the host of pre-existing Vintage Tube Amp symptoms:
>Huge channel to channel imbalances, old Balance Controls are pretty much shot, an old $1.00 part holding the music hostage to a belief.
>Really bad Volume controls that are way out, and I mean way off. The resistive carbon wafers often measure 30% different. Just use a dual channel oscilloscope to compare Left/Right Channels, sobering Oscilloscope traces.
>Huge differences in out of tolerance Capacitors and Resistors. The ignored Dynaco PAS Channel Mode and Width Selector Switch. Here we lose 50% of the glory of the PAS2/3. The Carbon Resistors can be tens of Kilo-ohms out, and these resistors are critical in value, and work in tandem and collaboration with the "Un-Obtainable" 750K PAS Balance Control. When these resistors measure differently, the Dynaco will not image and the channel separation is dramatically degraded.
>Then we have unhappy audio session visitors, and people, just too polite to tell these owners that the equipment sounds like shit.
Now there is one "band-aid" solution to all of what I state above, to lay out some hard cash for a high quality 10 ampere VARIAC to operate your pristine old, un-molested Marantz 9's.
If you really believe, that your Vintage Amps sound better left "un-molested", be my guest, and feed it what it needs from a Variac, start at 110 to 115 VAC and enjoy the fuzz and all of the Vintage Amp beliefs and update your Insurance Policy.
I will always issue challenges to the "Un-Molested" cult., always.
Dare them to connect their gear to a Signal Generator and an Oscilloscope, and witness what is really happening to the music.
When audio beliefs do not allow one to touch anything, and keep Selenium rectifiers and Dry/Leaky Power Supply and Coupling capacitors that they hope will "reform", then a VARIAC is the only thing that can save your vintage pieces from reality, and your house from a Fire.
This way, you can safely dial down the AC RMS voltage from your AC wall outlet down to 115VAC or 117VAC and make your vintage amp play, but never safer. Never, ever leave any original un-molested vintage equipment alone, and powered up. Only get up for the Bathroom or another Soda.
Now.. once your equipment gets the magic wand, you will immediately notice that the amp gets better Bass, the noise floor drops down, and the tubes don't make the noises of slow death, the filaments glow with joy and that Tweeter hiss, is now far less.
You will also note a drop in the pesky 120 Hz Power supply buzz, it drops down to where you actually need to put your ear up against the speakers. You will NEVER EVER have a noise free Tube Amp. But you can lower the noise floor to such levels that are imperceptible from your listening position (sofa or favorite chair/beanbag).
But when you don't upgrade your old gear, and connect it to 2021 AC Wall Voltages, your precious Tubes are living with "Vintage Amp Hypertension Denial" their "voltage pressures" are in the Yellow to Red ranges and the current rises, taking out what little life they had to start with.
If you take your RMS AC Voltmeter and carefully measure the AC loaded voltage across the filaments, and expect to read 6.3VAC, you may be shocked (no pun intended) that your meter reads 7.5 to 8.0 Volts AC RMS.
One sure audible sign of overloaded filaments is, that loud musical passages sound overwhelmingly HUGE.
As if someone is turning the Bass control to Max when the music goes to from Mezzo Piano to Forte and back down, this is a non-linearity effect created when there are more free electrons emitted by the filament being sucked up by the plate when the music swings hard.
Filament voltage control is a critical ASPECT of High Fidelity in Tube Audio Circuits. Ignore and just order more tubes... at your own $$.
Also Vintage Amp Hypertension will increase DC voltages to the Power Supply Capacitor sections and these can 20% to 30% higher, ouch.
Just read about that stock ST-70 FP Electrolytic Capacitor "first section" and please understand it.
And never dare to power up a Vintage Amp with No Tubes in the sockets, the DC voltage will be dramatically higher and unless your first capacitor is rated at 600 Volts DC.
Also never dare to feed a Tube Rectifier Power supply with anything less than 60% of the AC Mains Voltage, doing this will cut the life of the rectifier as the 5V Filament is starved and the High Voltage is asking for electrons it does not have available. The silence of the tubes..... the Whisperer listens.
This my readers, this is "Tube Hypertension-101" explained in my best Layman's terms for those who fear Calculators and Formulas, or may have a case of "Vintage Equipment Nervosa".
These and many of the reasons why you keep having to replace tubes every 3 to 6 months are laid bare and raw.
I am a Tube Whisperer, and do hear when any amp loses that "magic" and sounds flat.
When Tubes die out and fade away, or when brand new EL34's immediately get Red Plates right out of the box they came out of, something is off.
This my amigos, is the bane of the flat sound of new tubes in un-molested vintage gear. And when you leave these cults, and become an independent thinker, your High Fidelity experience will reach a new phase, a bright sunny day, better sound and spending more money of source material, better streaming sources and interesting tweaks for your music room.
So what can we do?
Well I am one who just will pull out and replace, if possible, the original old Power Transformer and use a new one that can connect to 125VAC and not even break into a sweat. Or I can try to modify the Power Supply, but with limited success.
If you absolutely prefer to keep the Vintage Power Transformer wound with a 115/117VAC primary, invest in a high quality Variac, or build yourself a Steroidal Balanced Power Transformer Box. If you are on the cheap side, and I have nothing against cheapskates, they also have rights, they can buy a Bucking Power Transformer box on Ebay to lower the Primary Voltage down to 117VAC.
Parking Tube Amps and Preamps for optimal operation at 125VAC is my fundamental design criteria, then everything else falls into place!
This is especially true for and of Cathode Biased Tube Amplifiers, as these have no way to adjust the current through the Power Tubes.
So what are the benefits of a serious Vintage Amp upgrade?
>No transformer mechanical buzzing
>None of that "lost magic" as your tubes now Bias-up with no fuss, and play well.
>Extra Cash, to help you score that nice Bordeaux Red for your next music lovers session
>Primary voltage control to 115/117 VAC, saving your tubes, and improving musicality.
After all this is why we love tubes, they are imperfect musical devices, able to make music in so many different ways, never twice the same.
But Tubes do need care and feeding, else you just replace tubes often and complain that Tube amps are too much of a hassle.
Tubes are like Orchids, they don't live long if you don't understand them.
BELOW ARE MY PERSONAL DESIGN GOALS FOR UN-REGULATED TUBE POWER SUPPLIES
The maximum AC Filament Voltages that I recommend should never exceed (+/- 10%), so let's do some math so it becomes clear what I am taking the effort to explain here.
6.3 VAC RMS x 0.1 = 0.63 VAC RMS
+Max Filament Voltage is 6.3 VAC RMS + 0.63 VAC RMS = 6.93 VAC RMS (Maximum AC Steady State)
So... 7.0 Volts AC RMS is the absolute "LIMIT" on any 6.3 VAC Tube Filament, exceed at your peril $$.
-Min 6.3 VAC RMS - 0.63 VAC RMS = 5.67 VAC RMS (Minimum AC Steady State)
At 6.0 Volts AC RMS your tube life will extend by 20%
Less than 6 Volts and your tube will suffer from sleeping sickness (more about this in 1960's Mainframe Computers and Tubes that got sleeping sickness, a problem we don't see since computers went Solid State).
I really suggest and prefer this specification to be no more than (+/- 5%)
6.3 VAC RMS x 0.05 = 0.315 VAC RMS
+Max 6.3 VAC RMS + 0.315 VAC RMS = 6.615 VAC RMS (AC Steady State Filament Voltage)
-Min 6.3 VAC RMS - 0.315 VAC RMS = 5.985 VAC RMS (AC Steady State Filament Voltage)
Perfection for 6.3 Volt Tubes is to operate the filaments between [6.0VAC < Wally-World < 6.6VAC]
So now that we get the mathematical results for the Filaments, let's now examine what Vintage Power Transformer Tube Hypertension does to your Plate Voltage with an actual Case Study.
How this has a dramatic effect on all Tubes, all Power Supply Capacitors and Components, the Cathode Resistors and in general, the well being of any Vintage Tube amplifier or Preamplifier (a.k.a Dynaco ST70, EICO, Scott, Fisher,...... the list is very, very long) is sobering.
Let's make this one easy and free of Math, I can explain the concept better using a real amp.
SHERMANAUDIO CASE STUDY: THE DYNACO ST-35 "MANUFACTURED HYPERTENSION"
The first capacitor Section of the stock Dynaco ST-35 amp has a published specification based on a 120VAC Voltage.
So you may say, what's the big deal, 120VAC, easy.
The most I ever measure at home is 123.5 VAC, but this is where the deception hides, so what's the problem Sherman, explain this to me, are you obsessed?
I pull out of the Dynaco Manual a clip of the ST-35 DC Voltage Chart.
This chart is referenced to 120VAC on the PA774 primary, and if your amp is lucky, and your AC wall voltage is 118VAC or 120VAC and below.
And even at 120VAC your friendly factory vintage Dynaco Power Transformer PA774 is already sweating for one key issue, Dynaco over-dimensioned the HV Secondary, but why?
I really don't know why, but have a strong hunch it has to do with the 7189 Tube. I digress for a moment here about the 7189.
When this Tube was unleashed on the market, it was probably common for people to believe that a 7189 amplifier could use a 6BQ5/EL-84 as a substitute, wrong.
The truth is that an amp designed for 6BQ5/EL-84 can use a 7189, but this is a one way street. If you have an amp designed for 7189, a 6BQ5/EL-84 will perish, and in ways that fried quite a few Output Transformers. The Olson AM-224 is a case study of fried OPT's. I have two of them, one, has fried OPT's, the other actually made it's way to me before someone put EL84's into it.
So the ST-35 has the 7189 thing going and I suppose that original PA774 design was made to take advantage of the 7189 tube, and make the EL84 suffer enough pain to wear them out, but no quite kill them off immediately.
The manual makes NO MENTION of this, and I have un-masked Dynaco here. So all of you ST-35 owners out there, take heed, you have been Dynaco-ed!!
Now, make that PA774 primary voltage 123.5 VAC, a very common AC voltage that we have at homes across our nation. Now remember that transformer formula:
Well on the PA774, we are starting with a AC Secondary of 330-0-330 VAC, and this was a voltage selection intended to push the limits of the Maximum Plate Voltages of a standard EL-84/6BQ5, beyond the max, it was really wound for 7189's. and I will show why.
In reality, the Dynaco people most likely wanted people to enjoy this precious design using 7189 Tubes, that were readily available in 1968, but today if you need a 7189, you have to buy the Russian version 6n14pEB or pay $100 each for real 7189's.
Warning: the 7189A is not a 7189, it depends on how the tube socket was wired. The specs of the tubes are the same, but the pinout is slightly different so check before plugging in. Some manufacturers used the spare pins on a 7189 socket for solder tie points rare but possible.
I highly recommend that any ST-35 owner only use the Russian Tube, real EL84's just burn out too fast in the stock ST-35, but they do sound great as they pass away.
I have a small tube cemetery full of Mullard 5-20/EL34 and ST-35/EL84, and these are like spent Rifle Cartridges, when I was learning to shoot without knowledge back in the year 1996-2005, a time of Tube learning, Red Plates, Motor boating and lots of hard $lessons.
If we examine the ST-35 voltage chart below, and look at the bottom line, these are, from Left to Right the DC Voltages that should be measured with a VTVM (high impedance tube voltmeter), else what your trusty modern VOM will measure will likely be 5 volts lower due to meter circuit loading.
Just look at the Plate Voltage on Pin #7, 370 Volts DC!! Ouch. You need to subtract the Cathode Voltage from the Plate Measured voltage to calculate the actual Plate Voltage. So 370V - 13.5V = 356.5 Volts DC if the Dynaco ST-35 factory plate voltage value. Go to the EL-84 spec sheet, the Max Plate Voltage for an EL84/6BQ5 is 300 Volts. Dynaco is parking the 6BQ5's at 356.5 Volts a whoppinf 56.5 Volts over the published specifications.
This to me screams 7189 all over the place, and why I recommend using EL84M/7189 or the Russian 7189, makes sense, and holds up to the punishment.
These voltages are proof that the ST-35 was not an EL-84 amp but a 7189 amp with an EL84 disguise.
The (3) three Power Supply Capacitor HV voltages are suspect, and last one, is the Common Cathode Resistor voltage reading on a stock ST-35 FP Capacitor, now unobtainable, 13.5 VDC, more on this here...>>
If you take a stock ST-35, with the Stock or even a New Dynakit PA774, and carefully with one hand in your pocket, and the amp belly-up, with meter ground Lead clipped to DC Ground, tell me what you measure?
My "Cover" ST-35 was measuring +420 VDC on the first PSU Capacitor, yes folks not +380 VDC, so what was happening here?
Well, for one, the secondary windings of the stock PA774 and the new replacement PA774's are wound to 120VAC and a ridiculous 330-0-330 VAC.
I am connected to 123 VAC, sound familiar, measure familiar, Hypertension? Yes.
This is not a conspiracy to sell more tubes and lower distortion, it is just bad Dynaco design, intended to push the bias on the Tubes to achieve an unreasonable Power and Distortion specification, the Solid State tube amp complex.
Dynaco seemed to have been competing with Solid State, in the Tube heyday. So the solution was to crank up the voltages and currents on the tubes, to compete with the "lower transistor distortion specifications", happened in the best of families.
Yes my friends, Hype is not modern, it creeps along the ages.
I am not sure why Dynaco wound the HV secondary up to this extra 30 Volts AC per side, but I have solved this problem. I replaced the PA774 by using a Hammond 272FX with 300-0-300 VAC.
But will the 272FX fit the stock ST-35? Unlikely, Dynaco chose to make this amp small, to give it Tube Amp Curb appeal.
I haven't one on hand to try, heck I may ask Hammond to make one that fits.... (a future Transformer Project in the backburner).
I even asked one of the PA774 sellers, if I could order a PA774 with a 125VAC primary.
The answer was "so you have a voltage problem?"...... (sigh), the answer was No I don't, everyone else does!
All we need is for the folks who so lovingly re-create Dynaco Power Transformers to FIX these problems, not just throw them over the fence just duplicate the original windings.
STOP, please STOP, wind the primaries for 125VAC, save the planet, save the tubes, save the Music.
On a side note, the same issue happens with the Mullard 5-20 Amplifier, the stock Mains Transformer is way over dimensioned in the Mullard Book and a real EL34 Slayer. You can read about this saga of mine in my "Hand Made Amps" section and how I learned about "Tube Amp Hypertension" the hard $$ way.
Refer to ST-35 "Stock" Voltage Chart Below:
So... if the +385VDC is now reading +410-420VDC, the rest of the ST-35 amplifier is also boosted?
ST-35 Published Voltage Table
Hence even the Cathode Resistor DC voltage read 17 Volts on my VOM, and this my fellow Tube lovers is a Vintage Tube Amplifier Hypertension diagnosis.
The Maximum Plate Voltage and Plate dissipation of an EL84/6BQ5 tube is published in the RCA Tube Manual:
Max Plate Voltage = 300 Volts DC
Max Plate Dissipation = 12 Watts
These are the nominal values, and some of the specs can be exceeded, but never the Max Plate Dissipation, never, but if you like Red Plates, be my guest
Pin #7 on the 6BQ5/EL-84 Plate connection and the voltages in this chart above, are referenced to Ground, this makes a difference in the math when you calculate the Plate Dissipation, you have to subtract the Cathode potential voltage from the Ground referenced Plate Voltage, or you need to place the negative of your VOM on the EL-84 Cathode Pin and the Positive lead on the Plate Voltage Pin. This here is a common mistake made by even seasoned Technicians, believe me, I made the same mistakes. Its all part of being honest and willing to grow and accept/admit mistakes.
Those who never admit to making a mistake, live their lives within a mistake.
So we are informed by Dynaco, in DC Voltage this chart, that the actual plate voltage on the EL84/6BQ5 is by inspection:
+370 VDC - +13.5 VDC (Cathode Resistor Voltage Drop) = +356.5 VDC.
Does +356.5 VDC = +300 VDC from the EL84 Max Plate Voltage spec sheet? No.
Hummmm, we have some of that funky vintage "spec game" tube stuff going on here.
The ST-35 Cathode Resistor is 95 Ohms, so we can now calculate from the ST-35 Voltage Chart the Cathode Current from the table.
Ik = 13.5 VDC / 95 Ohms = 142.1 milliamps (this is 4 tubes as the resistor is common to all)
So we divide 142.1 milliamps / 4 Tubes = 35.5 Milliamps per EL-84/6BQ5 Power Tube.
So when we calculate the quiescent Plate Dissipation on the ST-35 Power Tubes:
P = V * I = 356.5 Volts DC * 0.0355 A = 12.65 Watts, another OUCH from the folks at Dynaco, at least they dared to publish these measurements.
Now does 12.65 Watts = 12 Watts? No.
The stock Dynaco ST-35 is a EL84/6BQ5 tube gobbler, and really requires the 7189, so your amp will likely eat up your EL-84's in a matter of weeks or a month.
From the RCA-30 Tube Manual the 7189 Tube specs are:
250Volts AC and 48 milliamps and this equals 12 Watts.
But we don't have 250 Volts in the ST-35 we have 356.5 Volts and 35.3 Milliamps and exceed the Plate Dissipation by 0.65 Watts.
The 6BQ5/EL84 max values are at 300 Volts DC while the 7189 can handle up to 400 Volts DC on the plates, a different tube, way more robust than the EL-84/6BQ5.
This made amps, designed for 7189, literally go into Power Tube runaway current when a lowly innocent EL84/6BQ5 was substituted by your friendly Tube Substitution manual and even the Instruction Manuals!
Sending customers to the Tube Stores on a regular basis if their 7189 amps even survived.
The EL-84 will sound glorious in a 7189 amp, then the EL84's will die or the Output Transformer Primary will melt.
After 10 minutes the EL-84/6BQ5 Plates will glow red, the music will sound flat, and maybe the amp will start to Hum if you are lucky.
The ST-35 amplifier was really designed to work optimally with the 7189 Tube as it came from the factory, and can work with EL84/6BQ5 with the Transformer Primary dialed-down to 115VAC with a Variac.
To park this amp is a "safe zone" you need to calculate the properly corrected DC Plate Voltage.
So if we have 12 Watts Plate dissipation MAX, and we like the music to sound correct, lets park the tubes at 35.5 milliamps.
Therefore the proper maximum Plate Voltage for the EL84 is 12 Watts = Vp * 0.035
so Vp = 12 Watts /0.0355 amps = 338 Volts DC.
Does 356.5 Volts DC = 338 Volts DC? No
Granted, the EL-84 can always take a higher plate voltage than the published specifications just as long as we DO NOT exceed the Plate Power Dissipation of 12 Watts.
ST-35 Case Study Conclusion:
Dynaco execution had Audio performance high on the feature list, but the compromise was the parts vs. cost conundrum.
Dynaco chose to use Diodes on the ST-35, and this was a wimpy decision, including the fact that the original Dynaco Plate and Filament Power Transformers ran HOT back then, and today, you cannot hold your hand on them for more than a few seconds after the pain reaches your brain.
Dynaco kept costs low, they kept prices low, margins high and the results today really require the use of a high quality VARIAC to operate these ST-35 amps with 6BQ5/EL-84's in stock vintage form.
On a separate subject if you compare the prices of these kits nowadays in today's dollars, they were not a bargain in any sense back then. But today most folks haven't moved their price compass, and believe that a $500 component, or a $1000 Tube are exorbitantly expensive. These are actually bargain prices.
But you ask someone today to pay $1000 for a Tube Amp and they would rather pay $1000 for an iPhone or a Macbook Air, so fair enough.
But I do have one thing I must state about Dynaco, they wound among the absolute finest Output Transformers in the market, their frequency response is still breathtaking today and the winding techniques difficult to duplicate. These were at times wound by hand, by people who blurred the boundaries of science, technique and art.
My impression of the stock ST-35 Amplifier was always to be worried Power Supply Diode "Plate Voltage" slam, slowly hitting the ST-35 Tubes with H.V. before they warmed up, creating Plate Electron Stripping. This caused the tubes to die a faster death.
This is probably akin to our "Sugar addicted" society that consumes ridiculous amounts of Carbs, Sugars and Junk Food and complain that they can't lose weight and exercise like mad.
I always thought that a nice 5AR4 Rectifier Tube with the slow turn on, would have been a better long term solution, but the cost...... $$$, I chose the 5AR5 and Hammons 272FX, the ST-35 sounds simply spectacular, relaxed, musical, even bordering on mystical. And this is with the new Z-565 Output Transformers from Dynakit Parts. These are amazing! I would order 20 pairs if I had the funds... to make some ST-35's for sale...
The final piece.... Diode Tube Slam.
Yes Solid State rectification is great, but it is another bandit in the Vintage Amp Hypertension issue another silent "Tube Killer".
So, I decided to pull out the Dynakit PA-774 Power Transformer and sell it as I needed a 5V filament section. The Hammond 272FX was the perfect choice, although I am not sure it will fit a stock ST-35, I sold my ST-35 years ago when I was cash strapped (darn).
What I did next, could go against common convention, but I decided to replace the ST-35 Diodes in the Power Supply with a Tube Rectifier and OMG, wow!
Yes a 5AR4 Tube Rectifier upgrade, slow turn on, wonderfully tight Bass.
A good basic secondary ST-35 Voltage is 300-0-300 VAC with a primary of 125 VAC.
I also use a C354 Choke in place of the 50 Ohm Resistor, why not?
The 272FX 125VAC tap is the worry free selection, and I use a SPDT switch to go between 115 VAC and 125 VASC, and the safer one to choose and park the amp in a comfortable place is the 125 VAC. The amp will work at 115 VAC but only when your Mains is 115-117VAC. At 120 VAC the 125 VAC primary is the best choice.
I always like to park Cathode Resistor (self-bias) about 5% below the schematic or published DC voltages, it is the safe zone.
The 272FX offers this unique 115/125V Primary that is just awesome of Hammond to listen to the DIY Tube community and respond with this option.
I have written many pages on the realities of Un-Regulated Tube Power Supplies, so I will not go into this here, you can find these rants throughout my website.
Here is my Dynaco cover ST-35, and it sounds MARVELOUS.
The plate voltage is 15 volts below the published spec and I am thrilled, the Hammond 272FX does not get HOT like the PA774.
The bias board allows me to park the quiescent current through the EL84's at different levels, and I will be experimenting for the optimal place.
Here is the result, and I am loving this with my Dynaco PAS3x, that I also updated and is sounding fantastic.
UNREGULATED TUBE AMP DC - GOOD TO KNOW STUFF
2011 was a year that has me in a life/career transition. Having moved away from the Caribbean in late 2010 after 15 years the roots are still not in place. My shop area is still in a transition and projects have been delayed.
But I can share thought's and ideas......
SUBJECT: VINTAGE AMPLIFIER AC VOLTAGE CORRECTION or ADAPTATION
Voltage correcting transformers are a must to effectively manage the tube life and performance of Vintage Amps.
Not many people understand how un-regulated power supplies work. This is a key understanding in owning Vintage Tube amps.
It is a fact that any odorous and dusty old tube amp will work best when connected to a 115 to 118 VAC mains. Power Transformers of 40-50 years ago were manufactured based on a 117 VAC primary voltage, so the turns ratio was in fact making the correct secondary voltages when connected to 117 VAC.
If you want to compare your voltage readings on that old ST-70, ST-30, A500, A700, Fisher 400 or Marantz 7 you needs to have a Variac and set the primary voltage to the one that is published on the schematic.
The problem we face today is that Primary AC voltages in the range of 115 to 118 VAC are not very common today. Unless one happens to live very far from the power station, in the Styx, you will probably not measure 125 VAC with your VOM, but 120V or 119V.
Now connect that old Dynaco ST-70 to 125 VAC and you will immediately exceed the DC voltage rating of the first section of that Un-Molested stock Metal Can Quad Electrolytic FP capacitor, not to mention AC and DC voltages sometimes 20 to 25 % above nominal, I have seen 30% in some old Stromberg Carlson amps I own.
In order to appreciate what I am saying here, one must understand that Power Companies always prefers to err on the high side when delivering commercial power.
Meaning that less Power Loss = I2 x R, means less power lost on the electrical lines, more profit, less loss as heat when we buy juice from them for our homes.
But ..... today's 125 VAC mains does not work well with most old tube amps, unless some method of voltage control is used, or the design itself provides a 120 VAC tap.
Most vintage tube amp designers happened to make their quiescent points in the upper half of the input AC voltage range, desigining some headroom for the rise in AC mains voltages.
But not all did, and we shorten the life of our tubes when we connect old equipment directly to the power grid without measuring with a DC VOM meter.
If you don't believe me, you need to measure the voltages and currents on your vintage tube amp and compare them to the original values shown on the schematic to understand what "High Mains" AC does to your precious tubes.
Also the AC Filament voltages will often rise above the 10% maximum allowed and dramatically shorten tube life. When you operate a 6.3Volt Filament at 7.5Volts, ouch!
Most current production tube amps do not have this problem, as their transformer primaries are wound for 120 VAC and the voltages settle down quite nicely.
But amps built from the late 40's up to the mid 70's have some issues as their Power Transformers primaries were using the 115 VAC standard, obsolete in today's un-regulated power supply designs but still commonly used.
Regulated power supplies correct for this, but 99.99% of Vacuum Tube amps do not implement regulation. Some Tube Preamps do and in fact benefit from this. But regulating 485 VDC is not an economical thing to do, and would probably double the list price of any Tube Power amplifier. Also the complexity and size of a regulated 500 VDC power supply is $$.
High AC Mains will make filaments wear out sooner. You know when this is happening, the tubes act like light bulbs and actually provide illumination is a dark room. When tube filaments are lighting up your room, they are actually screaming for help !
Remember that 6.3V and 12.6 V (DC or AC RMS) are the nominal voltages that the tube filaments require. The specifications will allow 10% over, meaning 6.3 VAC + 0.63 = 6.93 VAC.
But..... operate your tubes at 6.93 VAC and you shorten tube life.
This is a well known and scientifically proven fact that has been common knowledge since the late 50's. Wise designers operate tube filaments at the nominal value or 3% under.
There are a class of tubes that will suffer dramatically from high filament voltages, DHT Triodes.
These tubes have filaments that do not work well with high filament voltages.
The filaments on these tubes will draw proportionally more current as the voltage rises unlike a resistor whose behavior is defined by Ohms Law. In old radio's (I mean 1930's) 2A3 tubes actually had a rheostat in series with the tube filaments that allowed filament voltage adjustment over a specified range to adjust gain.
Build a "home brew" - Balanced Power Toroid - in a box, with a fuse and switch. Use a toroid that has 55-0-55 VAC on the secondary and the common but outdated 115 VAC on the primary. This solution will shave off those extra volts and dramatically extend tube and amp life. Parts Express sells some toroids 800 VA that will work to power a tube amp.
Or you can use a 60-0-60 VAC toroid and 125 VAC primary. In any case the goal is to produce no more than 120 VAC to your amplifier, preferably 117 VAC.
In my modded Transcendent Balanced Power unit I replaced the 60-0-60 VAC Toroid with a 55-0-55 VAC keeping the same 115 VAC primary.
Un-loaded and connected to 125 VAC, the voltage I measure is 121 VAC-122 VAC.
As you load the transformer with equipment, the voltage will drop a few %.
The more you load the transformer secondary, the lower the settled voltage.
For instance, if you have a Dynaco Stereo 70 that will draw about 1.5 amps when powered up, this means about 180 VA of AC Power.
You can use a 500 VA Model so that it will load at less than 50% of it's total capacity, I would go with an 800 VA for extra headroom in case you want to connect a PAS3 Preamp as well.
The trick with voltage correcting transformers is not to load then past 50%.
1000 VA load at 500 VA (4 amps AC RMS continuous)
800 VA load at 400 VA (3 amps AC RMS continuous)
The 500 VA model is far more practical as you can also connect a Tube Preamp.
There are 625 VA, 800 VA and finally the 1000 VA models to choose from.
The benefits of Balanced Power operation are also realized here.
Any vintage tube amp will run cooler with lower AC Mains, the amp will sound better and you will be happier knowing that your vintage amp and precious tubes will last longer.
The side benefits of Balanced Power are lower radiated electrical fields from the AC Secondary cabling and quieter performance.
The link below will provide Toroids for your project:
Here is the schematic of my modded Balanced Power unit:
Order any one of the Toroids in the 500VA to 1000VA range, depending on your application and build this into a small project box.
You will need to machine a mounting for a 120 VAC mono receptacle, usually a Greenlee Hole Punch, or your local machine shop can punch a correct diameter hole.
If you want to power a complete vintage tube amp/preamp/etc. system with an 8 Amp fuse, you need to order the 1000 VA Avel Lindberg Model [Y236954].
Maybe you can request that Transcendent Sound sell you the Balanced Power kit without the Toroid and you simply order the model that I show on the schematic. I haven't tried this yet, and my suggestions to Transcendent Sound were not well received. The suggestion was to use a bucking transformer on the primary. I don't see this as a solution but a fix to a problem with their design.
When I built the Balanced Power unit from Transcendent Sound I connected my amps to the unit (I had not even bothered to measure the secondary AC RMS voltage) and noticed that my amps were GLOWING BRIGHT and the plates of the 6550 tubes were cherry red.
I measured the loaded secondary voltage on the stock design and my meter read 131 VAC.... yikes!!!
My plans in 2012 are to build a few "Vintage Tube Amp Savers" in stock for sale with the option to have an Analog or Digital meter on the front panel.
Here is the Balanced Power Unit, built inside of a discarded and gutted MASTR III GE Repeater Power Supply.
The courtesy AC Duplex was just perfect and so were the fuse holders.
Here is the inside of the unit. Avel-Lindberg 800 VA Toroid 115VAC Primary, 55-0-55 VAC Secondary, just perfect for Vintage Amps.
AC Output is around 121 VAC No Load and 115 VAC Full Load, but typically operates at 117 VAC for most of the time when the AC Mains
is around 123 VAC. No bucking transformers, just great innovation here and recycling old equipment.
ShermanAudio Q1 2021 projects - as of 3/30/21
DONE- DYNACO ST-35 TRANSFOMER AND TUBE RECTIFIER - Speechless! No words, I am finally for the very first time listening to a relaxed ST-35, what Dynaco always meant to provide but their Bean Counters chose to delay. If anyone needs help to do this to your DIY ST-35 just e-mail me, I will walk you through the steps. The GZ34/5AR4 is just sooo sexy with the slow turn-on, really saves the tubes, allowing the Filaments to rise before the EL84/6BQ5 plates are elevated to 340 Volts DC and the Cathode Voltage settles in at 13 Volts DC with each EL34/6BQ5 drawing 35 milliamps. I am really happy with the results, and I am ready for the Power Company to increase their Sending End Voltage into my Neighborhood so my Panel can read 125VAC and this Cathode Bias amplifier will just sit happy and play "The Blues" or some "Mingus and Coltrane".
DONE - AIKIDO PREAMP POWER SUPPLY "RE-DO" - I changed the Power Supply on my Aikido Preamp and wow. Went from a weird 12X4 to 5Y3. NOS Power Transformer with the works in Filtering, Dual DC Chokes. Sounds simply amazing. Lessons learned from this Preamp Project: Low Power Supply Ripple and Noise is very important. Also Power Supply simplicity is also key to good Downward Dynamic Range. The Noise Floor is absolutely on the floor. This thing can throw Curve Balls, Images, Staging and Depth. It does have plenty of Gain so it pairs best with my Kismet 2A3 Stereo Amplifier and my Zu Druid MK4's. The sound from this combination just makes you Run for the CD's or TIDAL, it's that FKNG good.
ELECTRIC GUITAR AMPLIFIER HEAD - Called the Neo Classic 30, a twist of the Olson Amplifier for Electric/Acoustic Guitar use. Currently awaiting a part to finish the project. Stay tuned.. I will upload a YouTube Video when the amp is settled and dialed-in.
3/30/2001 TubeLog 7:35am Forest, VA
Happy to report that last night at exactly 9:40pm EST, the NeoClassic30 made the very first sounds.
I was a bit worried as I was expecting to hear at least some of the Guitar Amplifier noise on the speaker, it was dead quiet, as if the Power Switch was OFF.
Next I turned up the Master Gain and also the Input Gain and heard nothing.
My heart started beating as I picked up my Electric Guitar, turned the Tone and Volume pot's at Full and strummed a G Chord... WOW!
Then a C, then a Bm, then I cranked up the Master Gain and broke into "Im Eighteen" and then adjusted the Input Gain a bit higher.
I turned the Tone Pots and the Loudness and they did what they should.
The amp is running now at 10pm w/o any Feedback, so tomorrow I am going to start with a 22K Resistor from the Output 8 Ohm Tap to the Cathode of the 6J5.
I am still debating if the Full Out NFB option is sanity, after all Push-Pull Output Stages can do funny things when operated at NFB.
I did Crank up the amp with zero feedback and it distorts, but I prefer feedback to keep the circuit stable.
Oh well it's playtime and Tube Matching.
This is a Cathode Bias design so matched 6F6 tubes are pretty much what a Guitarist will want.
The final test will be to run the amp into my 8 Ohm Audio Dummy Load and measure the Sine Wave RMS Power across 8 Ohms at 70 Hz, that is the Lower End of the Fender OPT that I chose to use. OMG my very first Guitar Amp Head, this is going to lead me down two roads: HiFi and MI.
So here is a photo of my very first Guitar Amplifier from today 3/30/21 before the Sun dove down.
As always, I had a few hiccups, after all this is point-to-point wiring.
The issue was a pesky HUM that would come on Power Up and just go away a few seconds after.
The culprit was that I had pushed the Potentiometer wires flush against the backs of all of the Control Pots and induction made it noisy.
This one is amazing. The sheer tone from the 6F6 Pentodes in Triode Mode makes the amp a real exciting piece of musical expression.
I was fooling around with my cheap Electric Guitar, then decided to plug in my Fender Newporter Acoustic.
OMG this is the latest pic of this one of a king Guitar Amp head.
Smooth as tubes can be smooth, liquid, texture, and I just sit in amazement.
Point-to-point wiring baby, this is the Caviar,,,,
I made a temporary label until the actual Front Panel arrives.
CAT Kit - Preamp for my friend, a gift for all of his favors and things that has enriched my Audio and Musical life. A huge Thank You from the Tube Whisperer. This is next up on y bench, photos will follow shortly later this week, I have to first drill out the Bottom Plate to mount the 2x PC Boards, The Toroid, and the DC Choke.
TRANSCENDENT SOUND Cathode Follower SE Stereo Amp - from Bruce's liquidation sale. Class A low power..ummmmm. I got the chassis and toroid from Transcendent Sound. STILL UNDER CONSTRUCTION. Hope to finish this by Summer 2021, this amp is my definition of PROCRASTINATION. I am embarrassed by the fact that I had all of the parts ready in 2014, and the years and clocks just kept ticking. If the interested buyer is still interested, please e-mail me as I lost all of my INBOX e-mail last year and have no way to contact you.
The order in which these last few will are completed depend on the Sun, the Moon, COVID-19 and my Job with free weekend time for this love of the amps, and my new energy, I am primed to take ShermanAudio into new heights!
On my Workbench, there will be a few of my restored Vintage Amps. These will get a full checkout before I put them on Ebay so make sure that they are all reliable and up to original operating specifications.
TECHNICAL DIARY CIRCA 2010
The precious few hours of free personal time I have left to work will be documented here. This part hopes to share my direct experiences as my restorations, D.I.Y. activities and repairs take form.
AIKIDO PREAMP OUTPUT CAPACITOR UPGRADE
The Mad Modman is onto a Russian Teflon and Oil capacitor thing, so he suggested that I try some in my DIY gear to see if they made a difference. Well I said "OK" and proceeded to warm up the Weller.
So here is the photo of the 0.47 uF Teflon Russian Military Capacitor upgrade. And wow, these thing put any of the fancies to total and utter shame.
Immediately the music became better. How, well the Bass performance is now up to par. Whenever I swap capacitors I listen for improvements at the frequency extremes first to see how they are behaving.
The midrange is very nice. So for a song, you can try these caps and see if they improve your musical experience.
These part are built like they were made to be installed inside a Missile. They don't have leads but have metal lugs.
Enjoy the photos... a bit blurry but the camera is a Casio and all of the photos it takes are out of focus even though it's an 8 Megapixel.. My SONY Cybershot from 2001 smokes the Casio dead, and it's only a 3.3 Megapixel, but it has Carl Zeiss optics,, ahhhh das ist wunderbar.
I also put 4x 0.22 uF of these in my KT88 Monoblocks and they also made a definite improvement over the Kimber Caps.
MESA BOOGIE .50 CALIBER COMBO AMPLIFIER
The Mesa .50 Caliber amp is but one example of how a PC board failed to age gracefully and how NOT to put together a guitar amplifier if you want it to become a classic design.
Looking at the heat damage, I can see that the heating problems are mostly located right at the point where the 9pin ceramic tube sockets are soldered to the board itself. Also most of the heat from the power tubes aged the board and caused it to degrade.
Also it is obvious that this board was worked on many times as it developed the symptoms of a sick and overheated PC board. Several repairs have lifted PC board traces and ruined the board, requiring jumpers.
The reason why we see this kind of damage is simple. The PC board is mounted inverted, the tubes facing down and the heat from all of the tubes rising up against the component side of the board.
You can clearly see the effects of this heating on the foil side of the board. The component side shows discoloration around the tube bases.
I called Mesa on the phone and they said that the PC board is not available any longer. Granted they were very courteous, helpful and empathetic.
The photos were taken by me during the repair process. You can almost smell the BBQ as you see what heat and moisture can do to a Mesa .50 Caliber PC board. I attempted to jumper all of the burned PC board traces, and the bias of the 6BQ5's continues to jump from -19 to -7.5, switching sides on my last attempt to find a better ground.
I gave-up and concluded that the amp needs a replacement PC board, no longer available. If the owner has the desire, I could re-wire this amp completely point to point by mounting the sockets directly to the chassis and implementing new sockets with covers for the 12AX7/12AT7 and spring loaded retainers for the 6BQ5's.
CLASSIC MARANTZ MODEL 7 PREAMPLIFIER AND MODEL 9 MONO-BLOCK AMPLIFIERS
In for repair a totally retro-classic vintage paired set of Marantz Tube equipment.
On order are a pair of Marantz 9 Main Power Supply capacitors.
(1) 40/40/40 uF/525 VDC CE Manufacturing FP plus (4) JJ 100uF/385VDC capacitors; 7/8" diameter.
I am tempted to spray these caps with some "Heat Resistant" Grey paint to maintain that original Marantz look.
Some people get really nervous about changing Marantz parts but wouldn't think twice about plugging these into the wall blind.... go figure.
Some Variac action is due and once they play, I will break them back into normal operation and finish any leaky cap or drifted resistor.
Once they are working, they will be up for sale.......................... any offers ????????????????????????????????????
I also love Ham Radio, FM and Shortwave Radio listening
And also operate on HF - KP4FIR
And just love to hunt for Un-Compressed FM Audio, especially Jazz and Blues Stations
NPR is always on, regardless if I am home or not.
Next on ShermanAudio
Return to Home Page